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Decennial Dedication Drives Development
For over a decade, Tenaris has maintained a strategic partnership with the Electric Power Research Institute, a United States-based research organization dedicated to advancing reliable, affordable & resilient energy solutions worldwide. Together, these industry leaders have systematically advanced steel manufacturing for power generation applications, creating innovative solutions that address the evolving demands of modern energy infrastructure. This enduring collaboration represents a commitment to technological excellence & sustainable energy development that extends far beyond conventional manufacturing partnerships.
Collaborative Convergence Creates Comprehensive Knowledge
As part of this ongoing collaboration, Tenaris recently hosted Dr. John Siefert, head of EPRI's materials research group, for a comprehensive series of technical sessions & mill tours in Dalmine & Zalău, Tenaris's specialized steel pipes mills located in Italy & Romania respectively. These facilities feature dedicated production lines specifically engineered for power generation steels, showcasing the company's commitment to specialized manufacturing excellence. The technical exchange provided invaluable opportunities for knowledge transfer & collaborative problem-solving between industry experts.
Expertise Excellence Enables Engineering Advancement
Dr. Siefert emphasized Tenaris's exceptional capabilities, noting that the company's expertise in steelmaking, coupled with rigorous testing capabilities & deep metallurgical knowledge, makes it a key contributor to developing practical & reliable guidelines for advanced steels such as Grades 91 & 92. These specialized grades are renowned for their superior creep resistance, which proves essential to the durability of high-temperature components in power plants operating under extreme conditions. The recognition underscores Tenaris's position as a leading innovator in metallurgical engineering & steel manufacturing.
Research Reciprocity Reinforces Reliability
Matteo Ortolani, Technology Product Senior Manager Power Generation at Tenaris, explained that the company actively exchanges data & research samples with EPRI, reinforcing its position as a manufacturer with thorough understanding of metallurgical processes. This collaborative approach strengthens Tenaris's ability to link manufacturing parameters to final product performance & to influence industry guidelines that often become integral components of customers' technical specifications. The reciprocal relationship ensures continuous improvement & innovation in steel manufacturing processes.
Technical Triumph Tackles Troublesome Elements
The technical sessions highlighted the critical impact of residual elements, including sulfur, boron, aluminum & titanium, along with non-metallic inclusions on overall steel performance characteristics. These detailed discussions helped clarify specific production requirements at Tenaris facilities, enabling more precise manufacturing processes & quality control measures. The focus on understanding these microscopic influences demonstrates the sophisticated level of metallurgical science required for producing high-performance power generation steels.
Microstructural Mastery Maximizes Material Performance
By focusing intensively on microstructure & implementing tight process control measures, the technical sessions demonstrated how these factors prove critical to ensuring superior steel quality, extending component lifespan, & improving overall reliability in demanding power plant environments. The emphasis on microstructural control reflects the advanced metallurgical understanding required to produce steels capable of withstanding extreme temperatures & pressures over extended operational periods. This attention to detail distinguishes Tenaris's approach from conventional steel manufacturing processes.
Sustainable Solutions Shape Steel's Future
Through close collaboration with partners like EPRI, Tenaris continues to deliver steel solutions engineered to meet the evolving demands of next-generation power plants, ensuring safer, stronger & longer-lasting materials that contribute to a more sustainable energy future. The partnership addresses critical challenges in modern power generation, including efficiency improvements, environmental considerations, & operational reliability requirements. This forward-thinking approach positions both organizations at the forefront of sustainable energy infrastructure development.
Innovation Integration Inspires Industry Standards
The collaborative efforts between Tenaris & EPRI extend beyond immediate technical improvements to influence broader industry standards & best practices in power generation steel manufacturing. Their joint research contributes to developing guidelines that enhance safety, reliability, & performance across the global power generation sector. This influence on industry standards demonstrates the far-reaching impact of their partnership, benefiting not only their immediate customers but the entire energy infrastructure ecosystem worldwide.
Key Takeaways:
• Tenaris & EPRI have collaborated for over a decade to advance steel manufacturing for power generation, focusing on Grades 91 & 92 steels with superior creep resistance for high-temperature applications
• Technical sessions at Tenaris facilities in Italy & Romania highlighted impact of residual elements like sulfur, boron, aluminum & titanium on steel performance & quality control
• The partnership enables active data & research sample exchange, strengthening ability to link manufacturing parameters to final product performance & influence industry guidelines
FerrumFortis
Metallurgical Maestros: Tenaris & EPRI Forge Future Power Plant Steels
Friday, July 4, 2025
Synopsis:
Tenaris collaborates with Electric Power Research Institute for over a decade to advance steel manufacturing for power generation applications, recently hosting technical sessions & mill tours to develop superior creep-resistant steel grades for high-temperature power plant components.
